Archives: Medical

Nylon Fasteners: An Alternative to Metal?

nylon fastenersNylon screws, bolts, and nuts are gaining popularity. Available in all metric sizes, they are often found in appliances, electronics, and even industrial-strength uses such as production equipment and automobiles. Threaded nylon metric fasteners can connect and clamp a variety of materials commonly used in construction and manufacturing processes, such as wood, metal, plastic, etc. But, just because they can be used for a particular application does not mean they should be used.

So how do you decide whether nylon bolts and screws offer a viable alternative to more traditional metallic fasteners? The key is to understand nylon’s unique characteristics and the impact they will have on the job conditions and application.

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When Can Metric Fasteners Be Reused?

Depositphotos_7100718_s-2015When looking for ways to reduce waste, cost-conscious and environmentally aware manufacturers and consumers may consider reusing metric bolts and screws. But not all bolts and screws can be safely and effectively reinstalled after being removed from an assembly or component. In fact, an unequivocal “yes” is never the answer to the question of whether a fastener can be reused. Depending on the situation, the answer is always either “no” or “it depends.”

No

High-strength bolts that have been pre-tensioned into their proof load range – the point at which they permanently deform and do not “snap back” when relieved from their loads – should not be reused. This is the case in many applications, as structural and other bolts used in the manufacturing, construction, and automotive industries are commonly tightened to a torque value that creates a sufficient clamp force to prevent joint failure.

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Homemade D-Bot 3D Printer Kit Assembled with Hard to Find Metric Fasteners

D-Bot Printer with fasteners 2As the revolution in desktop 3D printing for professional and educational sectors continues to grow, the demand for these printers is spreading to the consumer for home use. Individuals operating with a tight budget tend to select 3D printer kits as an entry-level option. The kits require you to assemble the printer and purchase the necessary hardware.

When researching homemade digital 3D printer kits online, you will find all sorts of information posted on blog and forum sites, as well as “how-to” videos on YouTube.  In the Thingiverse community, you can learn how to construct your own D-Bot CoreXY 3D printer. The site provides step-by-step instructions, along with the list of components and hardware needed to assemble the printer. Continue reading

Understanding & Applying Proper Torque for Metric Fasteners

Torque Explained

Tightening a nut onto a bolt causes the bolt to stretch slightly. Much like a spring, the bolt resists this stretching, and its tendency to return to its natural state creates clamping action between, say a cylinder head and a manifold, or two pieces of sheet-metal housing.

It is critical to the component’s operation that the amount of tension created holds the parts together strongly enough to prevent their separation by outside forces such as the machine’s vibration, the load stress generated during operation, gasket creep, temperature fluctuations, and more. Too much torque, however, can stretch the fastener too much, to the point where it chips, breaks, or yields. Bolts and screws are rated by their “proof load” – how much tension they can withstand before they fail. As a rule of thumb, torque a “clamp load” (also known as “preload”) 75 percent to 90 percent of the proof load is optimal.

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Torque Relationship Chart

 

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Metric Fasteners Keep the Medical Industry Running

medcartOver time, metric fasteners can wear out, work loose, or break off. The more a piece of equipment is used, the more often metric fasteners will need to be replaced. With a 24/7 schedule, few industries are as hard on equipment as the medical industry. Everything from handcarts to ultrasounds are used and relied on constantly within the medical industry by rotating shifts of employees.

This puts a lot of strain on medical equipment, and makes repairs a frequent problem. Finding the right metric fasteners is key to getting medical equipment up and running again.

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ISO 9001:2008 Certification: What it Means to You

The establishment of the International Organization for Standardization (ISO) is based on the need to facilitate international trade by promoting development of universal standards. Having been in place for over a decade now, the ISO 9001:2008 Certification is a universal method used by both customers and companies to control the quality of output.

ISO-Certified-Co-Logo-BlueIt is a framework of business management ensuring continued improvements in all aspects of the business. The external assessment on a regular basis ensures maintenance of these business practices.

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How to Identify a Metric Screw Thread Call Out

Whether you’re a part-time hobbyist or a seasoned mechanic, there comes a time when you have an unidentified hole, bolt, or screw. To finish your assembly, you need to know exactly what size fastener you have, or what size fastener you need. The “guess and test” method can damage the threads on the fastener and in the hole. Worse yet, you could end up with something that seems to fit, but isn’t really the right size. When that happens, mechanical failure becomes a real risk.

Fortunately, screw thread callouts are a standardized system for determining the size, thread pitch, and length of a machine screw or hole. With this information, you can quickly get all of the information you need to ensure that your fastener fits perfectly into your assembly.

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Set Screws: From Door Knobs to Space Shuttles, What Are They and When Should You Use Them?

Set screws are one of those smaller metric fastener components that aren’t given as much attention as they deserve.

In spite of their lack of fame, they are available in a wide variety of different fabrications.  They are also used in a variety of different applications ranging from simple tasks such as installing a door knob, to more complex ones like working on a space shuttle.

Any time an object needs to be affixed to some sort of shaft, a set screw is likely to be utilized. However, given the wide variety of applications that use set screws, you want to make sure that you are using the right one for your specific application.

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